Ever since I swapped in my ZE and LSD transmission, I've noticed a slight clunk when engaging the clutch. It sounds and feels like it's coming from the axles / differential. It's particularly noticeable if I leave the brakes on and clutch out quickly (not enough to stall); it sounds as though something is spinning freely, then slams into the gear teeth of something else. It's definitely not the clutch springs (clutch is brand new, and it just doesn't sound like that).
Is this normal? Does anyone else have this oddity?
Everything else seems fine... no other symptoms. I'm just wondering if I'm putting too much stress on something else that'll cause a premature failure.
Clunk on clutch engagement (but not from the clutch)
Clunk on clutch engagement (but not from the clutch)
- Gord
1996 MX-3 GS-ZE 2.5L 5spd
KLZE+LSD / Headers / KL02 VAF / Clutchmasters stage-I / Fidanza 9lb flywheel / Eibach Pro Kit / Tokico HPs / Urethane bushings & mounts / SSR Comp-C 16x7 / General Exclaim UHP 205/45R16 / Wilwood 13" brakes / Whiteline rear swaybar / Carputer / Software Crossover / Infinity components+subs / 41hz Tripath Amp9 / Trunk SLA batt / Keyless entry
1996 MX-3 GS-ZE 2.5L 5spd
KLZE+LSD / Headers / KL02 VAF / Clutchmasters stage-I / Fidanza 9lb flywheel / Eibach Pro Kit / Tokico HPs / Urethane bushings & mounts / SSR Comp-C 16x7 / General Exclaim UHP 205/45R16 / Wilwood 13" brakes / Whiteline rear swaybar / Carputer / Software Crossover / Infinity components+subs / 41hz Tripath Amp9 / Trunk SLA batt / Keyless entry
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projectzemx3
- Regular Member
- Posts: 1083
- Joined: August 23rd, 2008, 12:09 am
- Location: Beamsville.
Re: Clunk on clutch engagement (but not from the clutch)
sounds like either a axle or your half shaft. was this lsd already installed in the tranny when you got it? or did you put it in?
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Re: Clunk on clutch engagement (but not from the clutch)
Came installed.. it was one of those rare factory LSD-equipped G25's.projectzemx3 wrote:sounds like either a axle or your half shaft. was this lsd already installed in the tranny when you got it? or did you put it in?
I think you might be right about the axle/halfshaft. I'll check the bolts on the halfshaft support to make sure they're still tight.
- Gord
1996 MX-3 GS-ZE 2.5L 5spd
KLZE+LSD / Headers / KL02 VAF / Clutchmasters stage-I / Fidanza 9lb flywheel / Eibach Pro Kit / Tokico HPs / Urethane bushings & mounts / SSR Comp-C 16x7 / General Exclaim UHP 205/45R16 / Wilwood 13" brakes / Whiteline rear swaybar / Carputer / Software Crossover / Infinity components+subs / 41hz Tripath Amp9 / Trunk SLA batt / Keyless entry
1996 MX-3 GS-ZE 2.5L 5spd
KLZE+LSD / Headers / KL02 VAF / Clutchmasters stage-I / Fidanza 9lb flywheel / Eibach Pro Kit / Tokico HPs / Urethane bushings & mounts / SSR Comp-C 16x7 / General Exclaim UHP 205/45R16 / Wilwood 13" brakes / Whiteline rear swaybar / Carputer / Software Crossover / Infinity components+subs / 41hz Tripath Amp9 / Trunk SLA batt / Keyless entry
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wytbishop
- Senior Member
- Posts: 5554
- Joined: August 25th, 2004, 2:01 am
- Location: Edmonton, Alberta, Canada
Re: Clunk on clutch engagement (but not from the clutch)
sounds like something's moving in the diff to me. If you move forward slowly till you hear the clunk, then move backward slowly, would you hear it again? I'd say something may have let go in there and is rotating where it shouldn't.
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93' GS SE, the Black Beast, the former love of my life...soon to be gutted and crushed.
94' GS, black on black, now in several small pieces...and one large crushed piece.
2007 Mazda3 GT Sport --- super fun
2004 Honda RC51 --- Lost forever to some theavin' bastard
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93' GS SE, the Black Beast, the former love of my life...soon to be gutted and crushed.
94' GS, black on black, now in several small pieces...and one large crushed piece.
2007 Mazda3 GT Sport --- super fun
2004 Honda RC51 --- Lost forever to some theavin' bastard
My Worklog
My feedback thread
Never attribute to malice that which can be adequately explained by stupidity.
Re: Clunk on clutch engagement (but not from the clutch)
That's what I was afraid of..wytbishop wrote:sounds like something's moving in the diff to me. If you move forward slowly till you hear the clunk, then move backward slowly, would you hear it again? I'd say something may have let go in there and is rotating where it shouldn't.
I'll try that test. It definitely gets worse/louder when the car rolls back a bit with the clutch in, followed by a clutch slip. But I don't recall hearing a clunk as the car rolls back (but of course there would be far less stress than a clutch engagement).
Maybe when I do my turbo I'll pull the engine and have the transmission rebuilt with new synchros and differential clutch.
- Gord
1996 MX-3 GS-ZE 2.5L 5spd
KLZE+LSD / Headers / KL02 VAF / Clutchmasters stage-I / Fidanza 9lb flywheel / Eibach Pro Kit / Tokico HPs / Urethane bushings & mounts / SSR Comp-C 16x7 / General Exclaim UHP 205/45R16 / Wilwood 13" brakes / Whiteline rear swaybar / Carputer / Software Crossover / Infinity components+subs / 41hz Tripath Amp9 / Trunk SLA batt / Keyless entry
1996 MX-3 GS-ZE 2.5L 5spd
KLZE+LSD / Headers / KL02 VAF / Clutchmasters stage-I / Fidanza 9lb flywheel / Eibach Pro Kit / Tokico HPs / Urethane bushings & mounts / SSR Comp-C 16x7 / General Exclaim UHP 205/45R16 / Wilwood 13" brakes / Whiteline rear swaybar / Carputer / Software Crossover / Infinity components+subs / 41hz Tripath Amp9 / Trunk SLA batt / Keyless entry
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projectzemx3
- Regular Member
- Posts: 1083
- Joined: August 23rd, 2008, 12:09 am
- Location: Beamsville.
Re: Clunk on clutch engagement (but not from the clutch)
that might not be the problem tho.
if it sounds like something is spinning and then jamming i doubt its what i said with the axles or half shaft if thats the case, but if it just jams once when you move it either forwards or back then it probably is one of those two things
if it sounds like something is spinning and then jamming i doubt its what i said with the axles or half shaft if thats the case, but if it just jams once when you move it either forwards or back then it probably is one of those two things
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