Help: installed phenolics and engine won't idle
Posted: June 1st, 2002, 12:16 am
I need your help, and badly so since I now have an MX-3 that won't run. <P>I've just installed the phenolic spacers from Outlaw Engineering and now my engine won't idle. It will start, and I can even drive it (but the check engine light comes on after a couple of minutes of maintaining a steady speed), but it keeps dying at idle. I'm feeling rather depreseed about it and foolish at having attempted to tinker with it myself
<P>I have installed the phenolic spacers between the engine block and the intake manifold using the bolts supplied and using the recommended gasket sealant (I did not use any gaskets). I have also installed the phenolic spacer between the intake manifold and the throttle body (yet again using the gasket sealant but without using any gaskets). While I was at it I replaced the valve cover gaskets and I also cleaned the manifold and throttle body since they were covered in oily gunk.<P>After installing everything back I had to readjust the throttle cable and I ended up playing with the indle speed screw (AAS). The only way the car can run is if I tighten the AAS all the way and tension the throttle cable so that it always accelerates the car slightly. This means that the car ends up "idling" (if you can call it that) at 3000+ rpm. And even then it will die from time to time.<P>So I am left with the folowing possibilities:<BR>1. remove the manifold and the throttle body and reinstall the same way hoping that the problem was gasket sealant that wasn't applied properly<BR>2. remove the manifold and the throttle body and reinstall using Mazda gaskets between the engine bolck and the phenolic spacers, between the spacers and the manifold, between the manifold and the throttle body spacer, and finally between the throttle body spacer and the throttle body itself (this seems like gasket overkill, and potentially expensive given the cost of Mazda parts, but it should seal everything properly)<BR>3. give up and tow the car to a garage<BR>4. any suggestions? (PLEASE!!!)<P>So anything you could help me with would be apreciated.<P>thanks,<BR>Dorin<P>P.S.: As a side-note I've also noticed that there is a tube that connects the front and rear valve covers to the air intake in front of the throttle body but after the mass air flow sensor. This thing seems to dump engine oil from the camshafts into my air intake. It's definitely meant to be connected like it is but I don't know what to make of the oil. It seems like there shouldn't be any oil there and that really worries me.
